Tower Oscillation Monitor GEL 3011
- 3-axis tower oscillation monitor in compact design
- Redundant system with two independent CPUs and two oscillation monitors arranged at 45&DEG; to each other
- Two integrated safety relays with mechanically interlocked contacts as per EN 50205 class. A switch on reaching the adjustable limits
- Maintenance and wear-free operation due to MEMS acceleration sensors
- Measuring system is not subject to ageing, is insensitive to temperature fluctuations, dirt or condensation
- Trigger criterion either evaluation of the geometric sum of the limits or axis-related evaluation
- Unambiguous hole pattern in the base plate identifies the mounting position
- Full function in case of condensation: dew-point resistant!
- Measuring direction X, Y and Z
- Resolution 0.01 m/s2
- Extended temperature range -40 °C to +85 °C
- Factory-adjusted safety relay outputs
- Protection class IP 67
- Maximum installation altitude 4000 m
- Performance Level PLd as per DIN EN ISO 13849
- Appropriate for safety application with PLd requirement as per DIN EN ISO 13849
Field of application
- Wind power
Construction and design
The tower oscillation monitor GEL 3011 is designed for monitoring oscillations and vibration on machines and installations. As a safety component it is integrated into a safety circuit for a SIL installation and features Performance Level PLd as per EN ISO 13849. MEMS acceleration sensors, safety relays and CANopen interface are integrated into a compact aluminium housing. The state of the oscillation monitor can be checked on-site using diagnostics LEDs. The tower oscillation monitor contains two mechanically interlocked switched outputs that can be integrated into an existing safety circuit. The GEL 3011 is suitable for standard and heavy-duty applications, it also withstands aggressive media and impresses with a long, maintenance-free service life. It can be used in the extended temperature range from -40 °C to +85 °C and up to an installation altitude of 4000 m.
The tower oscillation monitor is available with a CANopen interface. The switched outputs are formed by two floating safety relays with one normally closed contact and one normally open contact; the contacts are mechanically interlocked. Mechanical interlocking designed as per EN 50205 Class A. In the deenergised state and in case of an error, the relays are open. The switching points (trigger limits) and the trigger delay are adjustable.
The tower oscillation monitor GEL 3011 measures the acceleration in the X, Y and Z direction using so called MEMS (Micro-Electro-Mechanical System) acceleration sensors. If the measured values exceed the factory-set limits in the X/ Y direction (horizontal plane), the sensor switches the switched output (safety-related section). The trigger delay can be set in the factory, as standard the delay is 50 ms. The current acceleration values for all axes are also output via a fieldbus interface. The acceleration values are prefiltered using up to two digital signal filters using factory-set parameters to remove un- desirable frequency components. If the acceleration exceeds the limit, the safety circuit is opened. Normal operation remains inhibited for an adjustable time, even if the acceleration drops below the limit again. The time set in factory as standard is 30 s.
The architecture of the system is based on parallel redundancy with continuous monitoring. The safety-related section is type approved. All function parameters are set in the device in the factory in accordance with customer requirements; it is not possible for the customer to change the settings.
Requirements on the customer system
The higher level control, regulation and safety system must meet a number of requirements so that the specified function can be ensured. These are:
- Regular self-test
At least once in an interval of 12 months, the higher level (safety) control system must trigger the device self-test via the fieldbus or by interrupting the supply of power for at least 10 seconds. In this way it is also possible to detect relay faults that would not be apparent in normal operation.
- Re-start protection
If previously defined limits are exceeded or a fault is detected, the safety circuit is opened by the device. Provided the limits are not exceeded again during the inhibit time (customer-specific) or the fault state has been left, the safety circuit is automatically closed again by the device.
- Operating parameters
Depending on the type of installation, various operating parameters have been set in the factory: limits, filters, trigger characteristic, mounting position, mounting orientation. As the manufacturer is not familiar with the physical model, the control parameters or the safety concept for the related type of installation, it is the responsibility of the customer to determine the operating parameters such that safe operation of the installation and reliable shutdown in undesirable operating states is ensured.
- Monitoring the safety circuit
The higher level safety control system must be able to detect an opened safety circuit within 500 ms and to place the installation in a safe operating state in this case.
After switching on, a self-test is run automatically on the acceleration sensors and relays. Readiness is signalled via the DIAG LEDs and to the installation control system via the bus interface.
Continuous monitoring ensures the function of both acceleration sensors is tested in operation. In this way a defective sensor is reliably detected; the device then signals the failure of the sensor via the fieldbus and opens the safety circuit. The self-test can be also triggered by the installation control system in accordance with the fieldbus protocol. During this process the acceleration sensors are subjected to a function test and each relay switched once, as a result the safety circuit is opened.
The safety function is then restarted afterwards. To ensure the safety circuit is not interrupted, two tower oscillation monitors must be connected in parallel; these sensors are then not allowed to be subjected to a self-test simultaneously. This is the only function from the non-safety-related section of the tower oscillation monitor (fieldbus communication) that affects the safety-related section.
|Measuring axes||3 (X, Y, Z); X and Y monitored|
|Measuring range||± 15 ms-2 (approx. 1.5g)|
|Resolution||± 0.01 ms-2|
|Accuracy||(X, Y) ± 0.05 ms-2 at 25 °C
± 0.25 ms-2 at -40 °C to +85 °C
|Temperature dependency||± 0.004 ms-2 K-1|
|Safety level||PLd according to EN ISO 13849|
|Operating voltage||24 VDC ± 10 %|
|Power consumption||Approx. 2.4 W|
|Scanning rate||5 ms|
|Relay||2, each 2 NC and 2 NO, 24 VDC / 0.5 A, positively driven, floating, position in the de-energised state and in case of error: open|
|Release criteria (alternatively)||Axis related (X, Y) or geometric sum (radius)|
|Trigger limits in X direction (+/-)||Customized preset|
|Trigger limits in Y direction (+/-)||Customized preset|
|Trigger limit radial||Customized preset|
|Trigger delay||Customized preset (default: 0.05 s)|
|Inhibit time after relay triggering||Customized preset (default: 30 s)|
|Filter||1. Customized preset (default: Butterworth 2nd order lowpass filter, fC = 10 Hz);
2. Optional additional filter with customized characteristics
|Weight||Approx. 625 g|
|Dimensions||(WxDxH) 140 x 60 x 45 mm|
|Assured operating temperature range||-40 °C to +85 °C|
|Storage temperature range||-40 °C to +85 °C|
|Max. installation altitude||4000 m|
|Protection class in accordance with DIN 60529||IP 67|
|Vibration resistance (EN 60068-2-6)||100 ms-2 (approx. 10g), 10 to 100 Hz|
|Shock resistance (EN 60068-2-27)||1000 ms-2, 11 ms (transport only)|
|EMC||EN 61000-6-1 to 4|
|Insulation strength||Ri > 1 MΏ, at a test voltage of 500 VAC|
|Max. relative humidity of air||99 % (annual average < 75 %)|
technical data – interfaces
M12 connector, 8-pin
2, each 2 NC and 2 NO, 24 VDC / 0.5 A, positively driven,
floating, position in the de-energised state and in case of
Pin layout – interfaces
M12 plug/socket, 5-pin,
M 2 : 1, A-coded
|Pin||X3 IN||X4 OUT|
Technical data – interfaces
|Device profile||CANopen DS 401|
|Connection||A-coded M12 connectors and diagnostics LEDs|
|Parameters||Limits in X, Y and Z direction, trigger delay, relay inhibit time, cut-off frequency (low-pass filter)|
|Sensor ID||LSS in accordance with DS 302|
|Operating temperature||-40 ... +85 °C|
Dimensional drawing GEL 3011
|CANopen connection cable 10 m, 5-pin plug / flying lead with ferrules||BK 2100|
|CANopen connection cable 2 m, 5-pin plug / flying lead with ferrules||BK 2101|
|CANopen connection cable 10 m, 5-pin socket / flying lead with ferrules||BK 2102|
|CANopen connection cable 2 m, 5-pin socket / flying lead with ferrules||BK 2103|
|CANopen connecting cable 10 m, 5-pin socket/plug||BK 2104|
|CANopen connecting cable 2 m, 5-pin socket/plug||BK 2105|
|CANopen, mating connector 5-pin socket, A-coded||FS 3020|
|CANopen, mating connector 5-pin plug, A-coded||FS 3021|
|CANopen terminating resistor M12||FS 3040|
|Relay output mating connector, M12, 8-pin socket, A-coded||FS 1352|
|Relay output connection cable 10 m, 8-pin socket M12 A-coded / flying lead||FS 1095|