Rail Speed Sensor Gel 2474

Speed Sensor Gel 2474 - Lenord & Bauer Rail Speed Sensors and Rotary Pulse Encoders

Rail Speed Sensor Gel 2474


General Information

  • Contactless measurement of rotational movements
  • Magnetic measurement principle for scanning wheel targets
  • Can be uses under very harsh conditions
  • Detetction of very slow movements from 0 Hz to 25 kHz
  • Compact mounting dimension



Main Features
  • Large air gap up to max. 3 mm (depends on the target module)
  • Module range from m = 1.0 to 3.5 (D.P. = 25.4 - 7.3)
  • Simple flange-mounting
  • Robust stainless steel casing
  • Customized cable fittings
  • Protection class IP 68
  • Wide temperature range –40 °C to +120°C
  • High electromagnetic compatibility
Fields of Application
  • Rail vehicles
  • - Traction control
    - Wheel slip prevention
    - Motor speed
  • Automation
  • - Measurement of speeds and positions in machines and motors
Output signals

Single square-wave signals as
  • Voltage output
  • Current output 7 mA/14 mA

Technical Data

  E- EI EM
Supply voltage VS, reverse polarity protected 10 ... 30 V DC 10 ... 20 V DC
Current consumption IS without load per channel ≤ 30 mA - < 12 mA
Output signals (short circuit-proof) ≤ 50 mA
Output signal (short circuit-proof) square-wave signal
High level
Low level
UB - 1.0 V < 1.0 V at 120 °C, 30 VDC, 20 mA 14 mA nominal
7 m A nominal
UB - 1.8 V < 1.5 V
at 85 °C, 14 VDC,
10 mA;
7 V ± 0.3 V at
frequencies below
1 Hz ± 0.3 Hz
Output current max. < 20 mA 16 mA 10 mA
Signal frequency 0 ... 25 kHz 1 ... 8 kHz
Duty (depending on measuring scale and air gap 50 % ± 5 % 50 % ± 10 %
Slew rate (with 2 m cable) ≥ 10 V/µs ≥ 6 V/µs (RB = 560Ω) ≥ 4 V/µs
Cable length max. 100 m
Electromagnetic compatibility (EMC) rail vehicles: EN 50121-3-2
industry applications: EN 61000-6-1 to 4
Insulation strength according to EN 60439-1 500 V
Target wheel module m = 1.0 ... m = 3.5 m = 2.0
Air gap depending on the module

m = 1.0
m = 1.5
m = 2.0
m = 2.5
m = 3.5


0.2 ... 1.4 mm
0.2 ... 1.8 mm
0.2 ... 2.2 mm
0.2 ... 2.8 mm
0.2 ... 3.0 mm
0.2 ... 1.5 mm
Operating and ambient temperature range -40°C ... +120°C -40°C ... +85°C
Protection class IP 68
Vibration and shock resistance EN 61373 cat. 3
Type test in compliance with EN 50155
Width of target wheel ≥ 10 mm ((smaller on request)
Material of target wheel ferromagnetic steel
Form of target wheel involute teeth according to DIN 867 or rectangular teeth 1:1 or slotted
disk (on request) other tooth forms on request
Weight < 650 g with 2 m cable
Housing stainless steel
Cable halogen free and screened 6 x 1.0 mm2
diameter 8.2 mm
bending radius fixed
24 mm / flexing 41 mm
4 x 1.0 mm2
diameter 8.3 mm
bending radius fixed
25 mm / flexing 42 mm
3 x 0.5 mm2
diameter 6.3 mm
bending radius fixed
19 mm / flexing 32 mm

* Depending on target tooth form and air gap
** Conversion from module (M) to diametric pitch (D.P.) D.P. = 25.4 over M

Signal Level

Voltage output (2474E-)

Rail Speed Sensor Gel 2474 - Voltage output (2474E-) - Lenord & Bauer Rail Speed Sensors and Rotary Pulse Encoders

Rail Speed Sensor Gel 2474 - Voltage output (2474EM) - Lenord & Bauer Rail Speed Sensors and Rotary Pulse Encoders

Rail Speed Sensor Gel 2474 - Current output (2474EI-) - Lenord & Bauer Rail Speed Sensors and Rotary Pulse Encoders

When using the current output, the resistor to be connected must not exceed a specific value:

RB,max = (VS – 4 V) / Imax
with VS = 10 … 20 V DC and Imax = 16 mA

Example for VS = 15 V:
RB,max = 11 V / 16 mA = 690 Ω

Dimensional drawing

Rail Speed Sensor Gel 2474 - Dimensional Drawing - Lenord & Bauer Rail Speed Sensors and Rotary Pulse Encoders

Assembly drawing

Rail Speed Sensor Gel 2474 - Assembly Drawing - Lenord & Bauer Rail Speed Sensors and Rotary Pulse Encoders

Example for customized cable connections

Encoder end

Rail Speed Sensor Gel 2474 - Customized cable connections - Encoder End

Cable End

Rail Speed Sensor Gel 2474 - Customized cable connections - Cable End


Pin layout, Type code

Pin layout

Rail Speed Sensor Gel 2474 - Pin layout - Lenord & Bauer Rail Speed Sensors and Rotary Pulse Encoders

Type code GEL 2474

Rail Speed Sensor Gel 2474 - Typecode - Lenord & Bauer Rail Speed Sensors and Rotary Pulse Encoders


Special variant

Rail speed sensors marked GEL 2474 Y ... are variants based on the standard sensors in this document. For details of the variation refer to the variant-specific drawing and or specification.

Lenord & Bauer: Rail Speed Sensors & Rotary Pulse Encoder

Other products relating to GEL 2474 are: GEL 247 GEL 248, GEL 2471, GEL 2472, GEL 2477, GEL 2478