Rail Speed Sensor Gel 2474
Rail Speed Sensor Gel 2474
General Information
- Contactless measurement of rotational movements
- Magnetic measurement principle for scanning wheel targets
- Can be uses under very harsh conditions
- Detetction of very slow movements from 0 Hz to 25 kHz
- Compact mounting dimension
Main Features
- Large air gap up to max. 3 mm (depends on the target module)
- Module range from m = 1.0 to 3.5 (D.P. = 25.4 - 7.3)
- Simple flange-mounting
- Robust stainless steel casing
- Customized cable fittings
- Protection class IP 68
- Wide temperature range –40 °C to +120°C
- High electromagnetic compatibility
- Rail vehicles - Traction control
- Automation - Measurement of speeds and positions in machines and motors
- Wheel slip prevention
- Motor speed
Single square-wave signals as
- Voltage output
- Current output 7 mA/14 mA
Technical Data
| E- | EI | EM | |
| Supply voltage VS, reverse polarity protected | 10 ... 30 V DC | 10 ... 20 V DC | |
| Current consumption IS without load per channel | ≤ 30 mA | - | < 12 mA |
| Output signals (short circuit-proof) | ≤ 50 mA | ||
| Output signal (short circuit-proof) | square-wave signal | ||
| High level Low level |
UB - 1.0 V < 1.0 V at 120 °C, 30 VDC, 20 mA | 14 mA nominal 7 m A nominal |
UB - 1.8 V
< 1.5 V at 85 °C, 14 VDC, 10 mA; 7 V ± 0.3 V at frequencies below 1 Hz ± 0.3 Hz |
| Output current max. | < 20 mA | 16 mA | 10 mA |
| Signal frequency | 0 ... 25 kHz | 1 ... 8 kHz | |
| Duty (depending on measuring scale and air gap | 50 % ± 5 % | 50 % ± 10 % | |
| Slew rate (with 2 m cable) | ≥ 10 V/µs | ≥ 6 V/µs (RB = 560Ω) | ≥ 4 V/µs |
| Cable length max. | 100 m | ||
| Electromagnetic compatibility (EMC) | rail vehicles: EN 50121-3-2 industry applications: EN 61000-6-1 to 4 |
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| Insulation strength according to EN 60439-1 | 500 V | ||
| Target wheel module | m = 1.0 ... m = 3.5 | m = 2.0 | |
| Air gap depending on the module m = 1.0 m = 1.5 m = 2.0 m = 2.5 m = 3.5 |
0.2 ... 1.4 mm 0.2 ... 1.8 mm 0.2 ... 2.2 mm 0.2 ... 2.8 mm 0.2 ... 3.0 mm |
0.2 ... 1.5 mm | |
| Operating and ambient temperature range | -40°C ... +120°C | -40°C ... +85°C | |
| Protection class | IP 68 | ||
| Vibration and shock resistance | EN 61373 cat. 3 | ||
| Type test | in compliance with EN 50155 | ||
| Width of target wheel | ≥ 10 mm ((smaller on request) | ||
| Material of target wheel | ferromagnetic steel | ||
| Form of target wheel | involute teeth according to DIN 867 or rectangular teeth 1:1 or slotted disk (on request) other tooth forms on request |
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| Weight | < 650 g with 2 m cable | ||
| Housing | stainless steel | ||
| Cable halogen free and screened | 6 x 1.0 mm2 diameter 8.2 mm bending radius fixed 24 mm / flexing 41 mm |
4 x 1.0 mm2 diameter 8.3 mm bending radius fixed 25 mm / flexing 42 mm |
3 x 0.5 mm2 diameter 6.3 mm bending radius fixed 19 mm / flexing 32 mm |
* Depending on target tooth form and air gap
** Conversion from module (M) to diametric pitch (D.P.) D.P. = 25.4 over M
Signal Level
Voltage output (2474E-)
When using the current output, the resistor to be connected must not exceed a specific value:
RB,max = (VS – 4 V) / Imax
with VS = 10 … 20 V DC and Imax = 16 mA
Example for VS = 15 V:
RB,max = 11 V / 16 mA = 690 Ω
Dimensional drawing
Assembly drawing
Example for customized cable connections
Encoder end
Cable End
Pin layout, Type code
Pin layout
Type code GEL 2474
Special variant
Rail speed sensors marked GEL 2474 Y ... are variants based on the standard sensors in this document. For details of the variation refer to the variant-specific drawing and or specification.
Lenord & Bauer: Rail Speed Sensors & Rotary Pulse Encoder





